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 Chopper Regulators
PQ1CZ1
PQ1CZ1
Surface Mount Type Chopper Regulator
s
q
Features
Surface mount type package (equivalent to SC-63, 5-terminal type)
s
Outline Dimensions
(Unit : mm)
q q
Variable output voltage (1.26V to 35V/-1.26V to -30V) Built-in ON/OFF control function q Built-in overheat protection function and overcurrent protection function
9.7MAX 5.50.5
6.6MAX 5.20.5
3
2.30.5 (0.5)
1CZ1 (1.7) 0.5 +0.2 -0.1 2.5MIN 4-(1.27) (0.9) (0.5) (
1 2 3 4 5
s
Applications
www..com q Personal computers q Word processors q Printers q Car audio equipment
):Typical values
1 2 3 4 5
VIN VOUT COM(equivalent to heat sink) OADJ VC
s
Absolute Maximum Ratings
(Ta=25C)
Parameter Symbol Rating Unit f1 Input voltage VIN 40 V VADJ Error input voltage 7 V Vi-O Input-output voltage 41 V ISW Switching current 1.5 A f2 Voltage between output and COM VOUT -1 V f3 ON/OFF control voltage VC -0.3 to 40 V f4 Power dissipation PD 8 W Tj Junction temperature 150 C Topr Operating temperature -20 to +80 C Tstg Storage temperature -40 to +150 C Tsol Soldering temperature 260(For 10s) C
f1 f2 f3 f4
Voltage between VIN terminal and COM terminal. Voltage between VOUT terminal and COM terminal. Voltage between Vc terminal and COM terminal. With infinite heat sink, Refer to Fig.1 * Please refer to the chapter " Handling Precautions ".
234
Notice In the absence of confirmation by device specification sheets,SHARP takes no responsibility for any defects that may occur in equipment using any SHARP devices shown in catalogs,data books,etc.Contact SHARP in order to obtain the latest device specification sheets before using any SHARP device. Internet Internet address for Electronic Components Group http://www.sharp.co.jp/ecg/
Chopper Regulators
PQ1CZ1
(Unless otherwise specified, condition shall be VIN=12V, Io=0.2A, Vo=5V, 5 terminal is open, Ta=25C) Symbol VSAT Vref Vref |RegL| |RegI| fo fo DMAX IL ICHG VTHL VTHH VTH(ON) ISD Iqs Conditions Io=1A, no L,D,CO -- Tj=0 to 125C IO=0.2 to 1A VIN=8 to 35V IO=1A -- Tj=0 to 125C 4 terminal = open No L,D,CO 2 , 4 terminals are open Duty=0%, 4 terminal =OV, 5 terminal Duty=DMAX, 4 terminal is open., 5 terminal 4 terminal=0V, 5 terminal VIN=40V, 5 terminal =0V VIN=40V, 4 terminal =3V MIN. -- 1.235 -- -- -- -- 80 -- 90 1.55 -15 1.95 3.25 1.05 -- -- TYP. 0.9 1.26 0.5 0.1 0.5 82 100 2 -- 2 -10 2.25 3.55 1.4 150 8 MAX. 1.5 1.285 -- 1.5 2.5 -- 120 -- -- 2.6 -5 2.55 3.85 1.75 400 12 Unit V V % % % % kHz % % A A V V A mA
s
Electrical Characteristics
Parameter Output saturation voltage Reference voltage Reference voltage temperature fluctuation Load regulation Line regulation Efficiency Oscillation frequency Oscillation frequency temperature fluctuation Maximum duty Overcurrent detecting level Charge current Input threshold voltage ON threshold voltage Stand-by current Output OFF-state consumption current
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Fig. 1 Test Circuit
4
ISD Iqs
1
2 5 3
L 210H D R2 R1
IO
VO
A
+
+
Road
VIN
CIN 100F
A
ICHG
CO 1k 2.2nF 470F
R2 Output voltage [VO]Nearly=1.26 x 1+ -- V R1
L : HK-HK-14D100-2110(made by Toho Co.) D : ERC80-004(made by Fuji electronics Co.)
Fig. 2 Power Dissipation vs. Ambient Temperature
PD : With infinite heat sink 10 Power dissipation PD (W) PD
Fig. 3
7 6 Output voltage Vo (V) 5 4 3 2 1
Overcurrent Protection Characteristics (Typical Value)
Ta=25C VIN=12V Vo=5V CIN=100F Co=470F L=210H
5
0 -20 Note)
0 0 20 40 60 80 100 Ambient temperature Ta (C)
0
0.5
1 1.5 2 2.5 3 Output current Io (A)
3.5
4
Oblique line portion : Overheat protection may operate in this area.
235
Chopper Regulators
Fig. 4 Efficiency vs. Input Voltage
100 Tj=25C 90 Efficiency (%) 80 VO=12V, IO=0.2A 70 60 50 0 10 20 30 Input voltage VIN (V) 40 VO=5V, IO=1.0A VO=5V, IO=0.2A VO=12V, IO=1.0A Switching current ISW (A) 2.0 1.5 1.0 0.5 0 0 Tj=25C
PQ1CZ1
Fig. 5 Switching Current vs. Output Saturation Voltage
0.5 1.0 1.5 Output saturation voltage Vsat (V)
www..com Fig. 6 Stand-by Current vs. Input Voltage Tj=25C Stand-by current ISD (A) 200 150 100 50 0 0 5 10 15 20 25 30 35 Input voltage VIN (V) 40
Fig. 7 Reference Voltage Fluctuation vs. Junction Temperature
2 Reference voltage fluctuation VREF (%) VIN=12V Vo=5V
1
0
-1
-2 -25
0 25 50 75 100 125 Junction temperature Tj (C)
Fig. 8 Load Regulation vs. Output Current
1 Load regulation RegL (%) VIN=12V Vo=5V CIN=100F CO=470F L=210H
Fig. 9 Line Regulation vs. Input Voltage
1 Io=0.2A ,Vo=5V CIN=100F, CO=470F L=210H
0.5
Line regulation RegI (%) 1
0.5
0
0
-0.5 0 0.2 0.4 0.6 0.8 Output current IO (A)
-0.5 0 5 10 15 20 25 30 Input voltage VIN (V) 35 40
236
Chopper Regulators
Fig.10 Oscillation Frequency Fluctuation vs. Junction Temperature
5 Oscillation frequency fluctuation fO (%) 4 3 2 1 0 -1 -2 -3 -4 -5 -25 0 25 50 75 100 125 Junction temperature Tj (C) VIN=12V Vo=5V
PQ1CZ1
Fig.11 Overcurrent Detecting Level vs. Junction Temperature
15 Overcurrent detecting level IL (%) 10 5 0 -5
-10 -15 -25
0 25 50 75 100 Junction temperature Tj (C)
125
www..com Fig.12 Threshold Voltage vs. Junction
Temperature
Threshold voltage VTH(ON), VTHL, VTHH (V) 4.5 4 3.5 3 2.5 2 1.5 1 0.5 -50 -25 0 25 50 75 100 125 Junction temperature Tj (C) VTH(ON) VTHL VTHH VIN=12V
Fig.13 Operating Consumption Current vs. Input Voltage
10 Operating consumption current Iq (mA) 9 8 7 No load 6 5 0 10 20 30 Input voltage VIN (V) 40 Io=0.2A Io=1A Tj=25C Vo=5V
Fig.14 Power Dissipation vs. Ambient Temperature (Typical Value)
3 Power dissipation PD (W) Cu area 740mm2 2
PWB
Cu area 180mm2 Cu area 100mm2 Cu area 70mm2 Cu area 36mm2
PWB Cu
1
Material : Glass-cloth epoxy resin Size : 50 X 50 X 1.6mm Cu thickness : 35m
0 -20 0 20 40 60 80 100 Ambient temperature Ta (C)
237
Chopper Regulators
PQ1CZ1
s
Block Diagram
1
VIN
2
VOUT
Voltage regulator
ON/OFF circuit 5
+
PWM COMP
ON/OFF
Over current detecting circuit
Q R S
Oscillation
F/F
--
Soft start
-
- +
4
OADJ
ERROR AMP.
Over current detecting circuit 3
Vref
COM
www..com
s
Step Down Type Circuit Diagram (5V output)
4 1 2
L 210 H
VO=5V
PQ1CZ1
5
RS CIN 100F
3
D R1 1k
CO 470F
CS RS<=50k ON/OFF control signal
s
Polarity Inversion Type Circuit Diagram (-5V output)
4 1 2
L 130H
PQ1CZ1
5
RS CIN 100F
3
D R1 1k
CO 2200F
CS RS<=50k ON/OFF control signal VO=-5V
238
Load
VIN 5 to 30V
+
R2 3k
+
Load
VIN 8~35V
+
R2 3k
+
Chopper Regulators
PQ1CZ1
s
External Connection
4 L 1 2 VO
5 R2 + VIN CIN 3 CS D CO R1 + Load
www..com q Wiring condition is very important. Noise associated with wiring inductance may cause problems. For minimizing inductance, it is recommended to design the thick and short pattern (between large current diodos, input/ output capacitors, and terminal 1,2.)Single-point grounding(as indicated)should be used for best results. w When output voltage is not stable, it can be improved by attaching capacitor(from several nF to several dozens nF)to external resistor R2. e High switching speed and low forward voltage type schottky barrier diode should be recommended for the catch-diode D because it affects the efficiency. Please select the diode which the current rating is at least 1.2 times greater than maximum swiching current. r The output ripple voltage is highly influenced by ESR(Equivalent Series Resistor)of output capacitor, and can be minimized by selecting Low ESR capacitor. t An inductor should not be operated beyond its maximum rated current so that it may not saturate.
s
Thermal Protection Design
Internal power dissipation(P)of device is generally obtained by the following equation. P=ISW(Average.) x VSATxD' + VIN(voltage between VIN to COM terminal) x Iq'(consumption current) Step down type -------------- Ton VO+VF D'(Duty)= -------- = ------------- T(period) VIN-VSAT+VF ISW(Average)= IO(Output current.) Polarity inversion type -------------------- |VO|+VF Ton D'(Duty)= -------- = -------------------- T(period) VIN+|VO|-VSAT+VF 1 ISW(Average)= -------- x IO(Output current.) 1-D' VF : Forward voltage of the diode
When ambient temperature Ta and power dissipation PD(MAX)during operation are determined, use Cu plate which allows the element to operate within the safety operation area specified by the derating curve. Insufficient radiation gives an unfavorable influence to the normal operation and reliability of the device.
239
Chopper Regulators
PQ1CZ1
In the external area of the safety operation area shown by the derating curve, the overheat protection circuit may operate to shut-down output. However, please avoid keeping such condition for a long time.
s
ON/OFF Control Terminal
In the following circuit,when ON/OFF control terminal t becomes low by switching transistor Tr on, output voltage may be turned OFF and the device becomes stand-by mode. Dissipation current at stand-by mode becomes Max.400A. When capacitor Cs is attached, output pulse gradually expanded and output voltage will start softly. For ON/OFF control with capacitor CS, be careful not to destroy a transistor Tr by discharge current from CS, adding a resistor restricting discharge current of CS.
4 L 1 2 IO VO
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5 R2 + VIN CIN Tr 3 CS D R1 CO + Load
ON/OFF control signal
Step Down Voltage Circuit
(V) ON/OFF terminal voltage Duty 3.55 (VTHH) 2.25 (VTHL) 1.4 (VTHON) Duty 0% DMAX
1 2 3
Stand-by mode OFF-state Soft start
0
1 2 3
time
240
Application Circuits
NOTICE
qThe circuit application examples in this publication are provided to explain representative applications of SHARP devices and are not intended to guarantee any circuit design or license any intellectual property rights. SHARP takes no responsibility for any problems related to any intellectual property right of a third party resulting from the use of SHARP's devices. qContact SHARP in order to obtain the latest device specification sheets before using any SHARP device. SHARP reserves the right to make changes in the specifications, characteristics, data, materials, structure, and other contents described herein at any time without notice in order to improve design or reliability. Manufacturing locations are also subject to change without notice. qObserve the following points when using any devices in this publication. SHARP takes no responsibility for damage caused by improper use of the devices which does not meet the conditions and absolute maximum ratings to be used specified in the relevant specification sheet nor meet the following conditions: (i) The devices in this publication are designed for use in general electronic equipment designs such as: --- Personal computers --- Office automation equipment --- Telecommunication equipment [terminal] www..com --- Test and measurement equipment --- Industrial control --- Audio visual equipment --- Consumer electronics (ii)Measures such as fail-safe function and redundant design should be taken to ensure reliability and safety when SHARP devices are used for or in connection with equipment that requires higher reliability such as: --- Transportation control and safety equipment (i.e., aircraft, trains, automobiles, etc.) --- Traffic signals --- Gas leakage sensor breakers --- Alarm equipment --- Various safety devices, etc. (iii)SHARP devices shall not be used for or in connection with equipment that requires an extremely high level of reliability and safety such as: --- Space applications --- Telecommunication equipment [trunk lines] --- Nuclear power control equipment --- Medical and other life support equipment (e.g., scuba). qContact a SHARP representative in advance when intending to use SHARP devices for any "specific" applications other than those recommended by SHARP or when it is unclear which category mentioned above controls the intended use. qIf the SHARP devices listed in this publication fall within the scope of strategic products described in the Foreign Exchange and Foreign Trade Control Law of Japan, it is necessary to obtain approval to export such SHARP devices. qThis publication is the proprietary product of SHARP and is copyrighted, with all rights reserved. Under the copyright laws, no part of this publication may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose, in whole or in part, without the express written permission of SHARP. Express written permission is also required before any use of this publication may be made by a third party. qContact and consult with a SHARP representative if there are any questions about the contents of this publication.
115


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